Brushed DC motor vs Out-runner BLDC motor structural comparison

An outrunner BLDC motor has a structural similarity to a brushed DC motor in certain aspects, but there are also significant differences. 

brushed dc motor vs BLDC

Here's a comparison:

Similarities:

  1. Rotor with Magnets:

    • In both brushed DC motors and outrunner BLDC motors, the rotor plays a key role in the magnetic interaction that drives the motor.
    • Brushed DC Motor: The rotor (armature) usually has windings, and the magnets are stationary on the stator.
    • Outrunner BLDC Motor: The rotor has permanent magnets and rotates around the stator windings.
  2. Magnetic Interaction:

    • Both types of motors rely on the interaction between magnetic fields to produce torque.
    • Brushed DC Motor: The magnetic field is generated by current flowing through the rotor windings, and it interacts with the field of the stator magnets.
    • Outrunner BLDC Motor: The magnetic field is generated by the stator windings and interacts with the rotor's permanent magnets.

Differences:

  1. Location of the Windings:

    • Brushed DC Motor: The windings are located on the rotor, which is inside the motor housing.
    • Outrunner BLDC Motor: The windings are located on the stator, which is inside the rotor housing. The rotor, containing the magnets, is on the outside and spins around the stator.
  2. Commutation Method:

    • Brushed DC Motor: Uses mechanical brushes and a commutator to switch the current in the rotor windings.
    • Outrunner BLDC Motor: Uses electronic commutation, where an external controller switches the current in the stator windings to create a rotating magnetic field.
  3. Efficiency and Maintenance:

    • Brushed DC Motor: Generally less efficient due to friction and wear from the brushes and commutator. It also requires regular maintenance.
    • Outrunner BLDC Motor: More efficient and requires less maintenance since it has no brushes. The electronic commutation system also allows for finer control over the motor’s performance.
  4. Torque and Speed Characteristics:

    • Outrunner BLDC Motor: Typically provides higher torque at lower speeds compared to inrunner BLDC motors, making them popular in applications like drones, RC planes, and electric bikes.
    • Brushed DC Motor: Torque characteristics vary depending on the design but generally don’t match the torque-to-weight ratio of outrunner BLDC motors.

Conclusion:

While outrunner BLDC motors and brushed DC motors share some structural similarities, such as the use of a rotor and magnetic interaction, the key differences in the location of windings, commutation method, and overall design lead to different performance characteristics. The outrunner BLDC motor's external rotor and electronic commutation make it distinct from a traditional brushed DC motor.

Resources

Controlling Motor Speed with PWM

 Arduino L298N DC Motor Speed control with PWM

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