how does inductor heater work?

An induction heater works using the principles of electromagnetic induction to heat metal objects without direct contact. It's a fascinating mix of physics and practical engineering.

induction heater
Here’s a clear breakdown of how it works:

๐Ÿ”„ Basic Principle

At its core, induction heating uses AC (alternating current) flowing through a coil to generate a rapidly changing magnetic field. When a metal object is placed inside or near this coil, the changing magnetic field induces eddy currents inside the metal. These eddy currents flow in loops within the conductive metal and create resistive (Joule) heating — basically, the metal heats itself up from within.


๐Ÿ”ง Step-by-Step Working

  1. High-Frequency AC is passed through a copper coil.

  2. This creates a rapidly changing magnetic field around the coil.

  3. When a conductive material (like iron or copper) is placed inside the coil:

    • The magnetic field induces eddy currents in the metal.

    • If the metal is magnetic (like iron), hysteresis losses also contribute to heating.

  4. The resistance of the metal to these eddy currents converts electrical energy into heat, causing the metal to get very hot.


๐Ÿ”ฅ Heating Methods

EffectDescription
Eddy Current HeatingMain effect. Currents induced in the metal cause resistive heating.
Hysteresis LossesIn magnetic materials, energy is also lost due to magnetic domain realignment.

๐Ÿงฒ Why High Frequency?

  • Higher frequencies (typically 20 kHz to several MHz) = stronger, more localized heating.

  • Low frequencies can penetrate deeper (used for heating large/thick parts).

  • High frequencies heat surface layers — good for surface hardening.


๐Ÿ› ️ Applications

  • Melting metals (furnaces)

  • Soldering, brazing

  • Heat treating (e.g. surface hardening gears)

  • Cooking (induction stoves)

  • DIY mini metal forges


๐Ÿงช Fun DIY Fact

You can build a simple induction heater using:

  • A ZVS driver circuit

  • A MOSFET pair (e.g., IRFP260N)

  • A tank circuit (coil + capacitor)

  • A high-current DC power source (12V–48V)

Let me know if you want a schematic or parts list for a DIY induction heater!

 

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